VERNI GASTECH
Industrial & Medical Gas Solutions
Industrial & Medical Gas Solutions
PESO Approved Hydrostatic Testing Facility
Hydrotesting, also known as hydrostatic testing, is a non-destructive test procedure used to check cylinders for leaks, structural flaws, durability, and corrosion. It involves filling the cylinder with water and applying pressure to test its structural integrity.
Hydrotesting is crucial for ensuring the safety and reliability of gas cylinders. According to the guidelines of the Petroleum and Explosives Safety Organisation (PESO), high-pressure seamless cylinders must undergo hydrotesting every five years, while toxic gas and CNG gas cylinders should be tested every two years.
High Pressure Vessel, Manifold & Pipeline Proof Testing
Pneumatic testing is the process of using gas to verify a vessel's ability to withstand normal usage pressures. It ensures that the system can withstand pressures beyond its designed pressure limit and be safely subjected to its maximum operating pressure.
Pneumatic testing is commonly used in various industries, including oil and gas, chemical, and petrochemical, to verify that pressure vessels, pipelines, and other equipment are structurally sound and safe to operate before being put into service.
Manufacturing of Cylinder Skids/Cascades, Gas Cylinder Manifolds etc.
Cylinder Cascade/Skids are manufactured in our specialized engineering units that focus on high-pressure gas systems. Our engineering unit is equipped with advanced technology and skilled personnel to ensure the safe and efficient production of cylinder cascade/skids of Hydrogen, Nitrogen, Oxygen, Argon, Methane gas etc.
The design phase involves creating detailed blueprints and specifications for the hydrogen cylinder skids. This includes selecting appropriate materials, pressure regulators, safety valves, and other components to ensure the system's reliability and safety.
The manufacturing process typically involves cutting, welding, and assembling various components. Skilled technicians and engineers work together to build the skids according to the design specifications. Quality control measures are implemented at every stage to ensure the final product meets industry standards.
Once the skids are assembled, they undergo rigorous testing to ensure they can handle high-pressure hydrogen gas. This includes pressure testing, leak detection, and functional testing of all components. Quality assurance teams verify that the skids meet all relevant technical standards and specifications.
Safety is a top priority in the manufacturing of hydrogen cylinder skids. Engineering units adhere to strict safety protocols and comply with industry regulations to ensure the safe handling and storage of hydrogen gas. This includes using high-quality materials, implementing safety features, and conducting regular inspections.
After manufacturing, the hydrogen cylinder skids are transported to the installation site. Engineers and technicians install the skids and ensure they are properly connected to the hydrogen supply system. Regular maintenance is performed to keep the skids in optimal working condition.